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22MIN38 - Deformation processing of metals

Course specification
Course titleDeformation processing of metals
Acronym22MIN38
Study programmeMetallurgical Enginering
Module
Lecturer (for classes)
Lecturer/Associate (for practice)
Lecturer/Associate (for OTC)
    ESPB6.0Status
    ConditionMechanics and deformation behaviour of metalsОблик условљености
    The goalMechanics, metallurgy and elements of metal processing technologies.
    The outcomeKnowledge on mechanics and structure control under different metal processings conditions.
    Contents
    Contents of lecturesTheory of plastic deformation and principles of deformation processing. Homogenization (heterogenization) of casts. Hot, warm and cold deformation affected structure changes. Rolling: Type of rolling mills. Mechanics of rolling and pressure calculations. Elastic deformation of rolls. Front and back tension. Controlled hot rolling. Defects in rolling process. Extrusion: Types of extrusion process. Mechanics and presure calculations. Tooling. Extrusion defects. Drawing: Mechanics of drawing and drawing force calculations. Determination of maximum drawing reductions. Overview of deformation processing parameters and properties of metals and alloys.
    Contents of exercises1. Rolling: Rolling bit and calculation of bit angle, arc length, neutral angle. Calculation of rolling presure. Experimental determination all of the relevant rolling parameters on cold rolling mill. 2. Extrusion: Calculation all the relevant parameters using empirical or semiempirical models for pressure calculations. 3. Wire drawing experiments on draw bench using different drawing die angles and lubrication conditions. Calculations of drawing schedules.
    Literature
    1. E.Romhanji, Deformaciono procesiranje metala i legura, I deo. Valjanje metala, TMF, 2015.
    2. S.Kalpakjian, Manufacturing Processes for Engineering Materials, 3rd ed., Adison Wesley Longman, Menlo Park CA 94025, 1997.
    3. G.E.Dieter, Mechanical Metallurgy, Mc Graw-Hill Book Co., London, 1988.
    4. M.Pešić, B.Mišković, V.Milenković, Prerada metala u plastičnom stanju, TMF, 1989.
    5. G.W.Rowe, Elements of Metalworking Theory, Edward Arnold Publ., 1979.
    Number of hours per week during the semester/trimester/year
    LecturesExercisesOTCStudy and ResearchOther classes
    311
    Methods of teachingLectures, calculations and experimental work;
    Knowledge score (maximum points 100)
    Pre obligationsPointsFinal examPoints
    Activites during lecturesTest paper
    Practical lessons30Oral examination70
    Projects
    Colloquia
    Seminars